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TEMA and HTRI - Heat Exchanger Design and Cost Saving Management

Course Title	Start Date	End Date	Venue	Fees (US $)
TEMA and HTRI - Heat Exchanger Design and Cost Saving Management	12 Oct 2025	16 Oct 2025	Seoul	$ 4,950	Register

TEMA and HTRI - Heat Exchanger Design and Cost Saving Management

Course Title	Start Date	End Date	Venue	Fees (US $)
TEMA and HTRI - Heat Exchanger Design and Cost Saving Management	12 Oct 2025	16 Oct 2025	Seoul	$ 4,950

Introduction

This training course is a comprehensive course to the technology of shell and tube heat exchangers as these robust types of heat exchangers are the most commonly used in the process and refinery industries, where they provide flexibility and are easy to maintain.

The course will provide details on the thermal and mechanical design, fabrication, inspection and maintenance in relation with international standards as TEMA, API and ISO. For this heat exchanger type, we focus on the mechanical and practical aspects.

Many case studies will be presented to show failures, mismatches. The thermal and mechanical design is conducted using sophisticated computer software and this course is intended to complement thermal design training based on HTRI software. Attendees will be offered problem case studies in order to reach solutions on their own.

To get a full picture of proven (advanced) heat transfer technologies a basic training module for other types of heat exchangers is included. Besides aircooled we discuss compact heat exchangers in more detail with all their pro’s and con’s.

Delegates need to bring Calculator and Laptop with Microsoft Excel installed and Microsoft as the operating system

Objectives

For those engineers, this course will provide a broad understanding of the technology and an excellent base for further learning.
For those responsible for thermal design, TEMA type selection the training is intended to illustrate the interaction between the thermal and mechanical design, the understanding of which will lead to more reliable design outcomes
For those coming from an operating environment, the course will lead to a greater knowledge of the maintenance, inspection and repair needs of shell and tube heat exchangers, including information on common causes of failure. Solutions will be offered using latest “state of art” technologies are used to prevent fouling, tube vibration and throughput limitations.

Training Methodology

The training methodology is interactive with group exercises and is suitable for all employees involved in functions management. The pace and level of the training workshop is customized to the understanding of the delegates. Ongoing back-up and support is available after the training on request to the supplier, and the training course is also available for in-house presentation as well as for “Competency Transfer”.

Who Should Attend?

Mechanical Engineer
Design Engineer
Maintenance Engineer
Instrument Engineer
Project Engineer
Process Engineer
Heat Transfer Engineer
Plant Engineer
Operation Engineer

Course Outline

Day 1 & 2: Introduction to Shell & Tube Heat Exchangers

General description
Nomenclature
Key Components

Standards for Shell & Tube Heat Exchangers

TEMA, API661, ISO16812
Computer Simulation Software, HTRI, HTFS, B-Jac
Text Books
Maintenance Aspects

Shell & Tube Heat Exchangers

TEMA Type selection & Design Aspects
Shell type (Floating Head, Fixed Tube Sheet, U-tube)
Baffle type (conventional, helical, rod, expanded metal
Tube type (plain, low-fin, twisted tube and corrugated)
High-Pressure Breech Lock
Texas Tower, Helitower
Fabrication Aspects

Case Studies & HTRI Simulations

Day 3 & 4: Thermal Aspects

Basic Heat Transfer

Heating/Cooling (viscous fluids, high-pressure gas)
Condensation (reflux, vacuum)
Boiling (LNG kettles, thermosyphon, falling film)
Fouling & Mitigation Technologies
Tube Insert Technologies
Design Features

Troubleshooting, Case Studies & HTRI Simulations

Tube Vibration
Basic Principles
Fluid elastic vibration
Acoustic vibration

Troubleshooting, Case Studies & HTRI Simulations

Day 5: Introduction to Air Cooled Heat Exchangers

General Description
Nomenclature
Key Components (louvers, fans)
Forced / Induced Draft
A-frame

Thermal & Mechanical Aspects

Type selection
Fouling behavior/mitigation
Tube Insert Technologies
Header types
High Fin tube types

Case Study & HTRI Simulations

Introduction to Compact Heat Exchangers
Double Pipe / Multitube
Plate & Frame
Spiral Plate
Brazed Aluminum
Printed Circuit
Spiral Coil (LNG)
Electrical heater

Case Study

Introduction to Special Type
Open Rack Vaporiser (LNG)
Submerged Vaporiser (LNG)
Water bath Vaporizers
Discussions and Questions
Total Life Cycle Analysis
Heat Exchanger Selection Tool

Havirov/mitigation

Tube Insert Technologies
Header types
High Fin tube types

Case Study & HTRI Simulations

Introduction to Compact Heat Exchangers
Double Pipe / Multitube
Plate & Frame
Spiral Plate
Brazed Aluminum
Printed Circuit
Spiral Coil (LNG)
Electrical heater

Case Study

Introduction to Special Type
Open Rack Vaporiser (LNG)
Submerged Vaporiser (LNG)
Water bath Vaporizers
Discussions and Questions
Total Life Cycle Analysis
Heat Exchanger Selection Tool

Accreditation

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Course Details

Documentation :

Quality material has been prepared by the seminar leader for distribution to delegates in addition a special note pad to facilitate note talking will be provided

Schedule :

Starting Time Ending Time Action

07:45 08:00 Breakfast

08:00 10:45 First Session

10:45 11:00 Coffee Break

11:00 12:45 Second Session

12:45 13:15 Coffee Break

13:15 14:45 Third Session

14:45 15:30 Lunch

15:30 16:30 Open Session

Certificates :

A certificate of attendance will be issued to those who attended and successful complete the program

Hotel Accommodation :

IFM Consultants has negotiated special rates for a limited number of rooms in the hotel .Early registration will help to secure a room at the reduced rate.

For further Information :

IFM Consultants Consultancy & Training Company L.L.C

P.O.Box: 31441 Abu Dhbai – U.A.E

Tel: +9712-6986000

Fax: +9712-6262350

E-mail: info@ifmconsultants.com

website: www.ifmconsultants.com

5 Ways to Register:

1. Call +97126911868 to provisionally reserve your place

2. Fax your completed registration form to +97126262350

3. Email your registration form to info@ifmconsultants.com

4. Send your registration form to P.O. Box 31441 Abu Dhabi-U.A.E.

5. Visit our website www.ifmconsultants.com and fill up the Registration On-Line

Cancellation Policy :

If a confirmed registration is cancelled less than 10 calendar days prior to the program start date, a substitute participant may be nominated to attend the same program, or a 20% cancellation charge is applied. The same 20% cancellation fee will be charged in case the participant is a no-show. For more information regarding administrative policies such as refund and complaint, please contact IFM Consultants Training & Consulting Head Office at +971 2 6986000

Disclaimer :

IFM Consultants reserves the right to alter the content, location of the seminar or the identity of the speakers in case of events beyond our control
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Policies & Discounts

Frequent Nomination Plan :

In recognition of those clients who frequently nominate participants on public programs offered by IFM Consultants, a special frequent nomination discount of 10% on paid fees will be given if 10 or more candidates are nominated per year.

This special discount will apply to the 10th paid nomination onwards on programs offered during this year. Moreover, clients who nominated 10 or more participants in the previous year will be eligible for the 10% discount for every nomination this year.

Several Nominations on the Same Program :

In addition to the above plan, one extra free place is offered to any organization that makes 2 paid nominations for the same program and dates.

Registration Terms :

All nominations to our public events are to be processed by the client's HR/Training department.

Self-Nominations to our public events are to be paid in advance using the payment by self option on the online registration form. A refund will be issued back to the client in the event of program cancellation or seat unavailability.

Registration confirmation is subject to IFM Consultants review of registration request and seat availability.

Cancellation Terms

If a confirmed registration is cancelled less than 10 calendar days prior to the program start date, a substitute participant may be nominated to attend the same program, or a 20% cancellation charge is applied. The same 20% cancellation fee will be charged in case the participant is a no-show.

Program Refund & Complaint Resolution Policies

For more information regarding administrative policies such as refund and complaint, please contact IFM Consultants Training & Consulting Head Office at +971 2 626 33 26

By facilitating the structure and contents of its training programs as well as its processes for assessment, IFM Consultants will exploit reasonable effort to:

Ensure delegates/candidates receive fair and equal opportunities in order to help and encourage them to reach their full potential through training and development while safeguarding the integrity of its training programs.

Prevent unnecessary barriers to achievement (including but not limited to arrangements for access, assessment of training needs, reasonable adjustment and special consideration).

Guarantee fair assessment to all delegates/candidates, including those with particular assessment arrangements;

Comply with all existing legislative requirements in relation to equal opportunity (If IFM Consultants is delivering programs in another country, due consideration is given to any geographical variations in equal opportunity legislative requirements).
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Hotline: +9712 -6986000
info@ifmconsultants.com

Starting Time	Ending Time	Action
07:45	08:00	Breakfast
08:00	10:45	First Session
10:45	11:00	Coffee Break
11:00	12:45	Second Session
12:45	13:15	Coffee Break
13:15	14:45	Third Session
14:45	15:30	Lunch
15:30	16:30	Open Session

TEMA and HTRI - Heat Exchanger Design and Cost Saving Management

TEMA and HTRI - Heat Exchanger Design and Cost Saving Management

Introduction

Objectives

Training Methodology

Who Should Attend?

Course Outline

Accreditation

Related Courses

Find a Course

Fees

Quick Inquiry

Downloads

IFM Corporate Profile

Laboratory Systems ISO17025 Consulting

Competency Solutions Brochure

Know More..

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